DL BEAN FR-20GPM HDD Pump

DL BEAN FR-20GPM HDD Pump
Details:
Introducing the DL BEAN FR-20GPM Quadruplex Piston Pump, a high-performance pump meticulously designed to handle demanding spraying operations. This product draws upon the proven technology and excellent quality of the widely acclaimed DL BEAN R2020 pump, aiming to provide a durable, stable, and reliable fluid transfer solution for agriculture, horticulture, plant protection, and other fields.
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Description
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Product Overview

 

 

Introducing the DL BEAN FR-20GPM Quadruplex Piston Pump, a high-performance pump meticulously designed to handle demanding spraying operations. This product draws upon the proven technology and excellent quality of the widely acclaimed DL BEAN R2020 pump, aiming to provide a durable, stable, and reliable fluid transfer solution for agriculture, horticulture, plant protection, and other fields.

 

Key Features and Customer Value

 

 

The design of the DL BEAN FR-20GPM piston pump integrates multiple advanced technologies and selected materials, aiming to provide users with an excellent performance experience and long-term economic benefits.

Exceptional Durability:

The DL BEAN FR-20GPM pump body is meticulously cast from high-strength cast iron material, which is known for its excellent structural strength and good vibration absorption performance, providing a solid foundation for the pump's long-term stable operation.

01

Efficient Fluid Delivery:

Thanks to its optimized quadruplex reciprocating piston design and precision-ground, wear-resistant ceramic liners, the DL BEAN FR-20GPM demonstrates excellent fluid transfer efficiency. At a rated speed of 580 RPM, this pump can stably deliver a flow rate of up to 20 GPM (approx. 75.7 LPM) and generate a maximum working pressure of 500 PSI (approx. 34.5 BAR). The quadruplex design, compared to traditional two- or three-cylinder pumps, provides a smoother, less pulsating fluid output, which is especially important for applications requiring spray uniformity.

02

Outstanding Wear and Corrosion Resistance:

Fluid end components directly contact the working medium, and their material selection is crucial for the pump's durability. The fluid end of the DL BEAN FR-20GPM uses high-quality wear-resistant ceramic liners, a material known for its exceptional hardness and chemical stability, effectively resisting wear from abrasive particles (such as wettable powders) that may be present in the spray liquid.

 

03

Convenient Maintenance:

The design of the DL BEAN FR-20GPM fully draws upon the experience of mature manufacturers like DL in terms of equipment maintainability. The pump's overall structure aims to be concise and clear, facilitating daily inspections and necessary maintenance operations for users.

04

Keywords:

DL BEAN FR-20GPM, DL BEAN R2020, piston pump, agricultural spray pump, durable pump, high-pressure pump, ceramic cylinder, stainless steel valve, easy maintenance.

Detailed Specifications

To help customers fully understand the performance and configuration of the DL BEAN FR-20GPM piston pump, detailed specifications are provided below. This data is based on publicly available information for the DL BEAN R2020 model pump and adapted for the DL BEAN FR-20GPM product.

05

 

DL BEAN FR-20GPM Key Specifications Table:

 

 

Parameter

Specification Value

Pump Type

Quadruplex Reciprocating Piston Pump

Rated Flow Rate

20 GPM (75.7 LPM)

Max. Working Pressure

500 PSI (34.5 BAR)

Max. RPM

580 RPM

Recommended Drive Power

Recommended 13 hp gas engine

Number of Pistons

4

Piston Diameter

1-5/8 inches (41.275 mm)

Stroke Length

Please refer to detailed technical manual or consult us

Inlet Port Size/Type

1-1/4 inches FNPT

Outlet Port Size/Type

3/4 inches FNPT

Pump Weight Approx.

Approx. 86 - 94 lbs (approx. 39 - 42.6 kg)

Overall Dimensions (L x W x H Approx.)

Approx. 20.5 inches x 17 inches x 12.8 inches (approx. 521mm x 432mm x 325mm)

Lubrication

Oil Bath

Recommended Lubricant

SAE 30

Oil Capacity

Please refer to manual

 

Performance Curve

 

 

The DL BEAN FR-20GPM demonstrates excellent and stable performance across its operating range. Its design ensures reliable flow output at different speed and pressure combinations to meet diverse spraying operation needs.

Superior Construction and Selected Materials

The exceptional performance of the DL BEAN FR-20GPM piston pump stems from its meticulous structural design and strict selection of high-quality materials. Each component is optimized to ensure maximum reliability and the longest possible service life in demanding agricultural and industrial environments.

Fluid End: The fluid end is the pump's core working section, directly contacting and processing the fluid. Its durability and corrosion resistance are crucial for the pump's overall performance.

Cylinder Block/Valve Chamber (P/N 1247208):

Made of high-quality cast iron material, which offers excellent casting properties, sufficient strength, and good wear resistance. The robust cylinder block structure provides reliable assurance for high-pressure operations and ensures dimensional stability and anti-deformation capabilities during long-term heavy-load use.

Liners (Cylinders P/N 1241364):

Standard with wear-resistant ceramic liners, with an inner diameter of 1-5/8 inches. Ceramic materials, such as alumina or zirconia, are known for their extremely high hardness, excellent wear resistance, and outstanding chemical inertness.

Pistons and Piston Cups (P/N 1251925 "Packing (Std.)"):

The piston cups (seals) are made of Buna-N (nitrile rubber) with reinforced fabric composite material. Buna-N itself has excellent oil and wear resistance, while the fabric reinforcement further enhances its extrusion resistance and structural stability under high pressure.

Valve Assemblies (e.g., P/N 5253499 Spring & Disc Assembly, P/N 1219615 Valve Seat, P/N 1219610 Valve Cage):

Features active disc-type hardened stainless steel valves and valve seats. The disc valve design offers good fluid passage and sealing performance. The use of hardened stainless steel material provides excellent corrosion resistance, capable of resisting various agricultural chemicals, while the hardening also enhances its wear resistance.

Seals (General):

High-quality spring-loaded Buna-N material seals are used at key sealing points in the pump, such as piston rod seals and valve cover seals. The spring-loaded structure allows the sealing lips to maintain effective pressure against the mating surface even after some wear, maintaining the sealing effect.

 

Power End

 
 

 

The power end is responsible for transmitting drive force to the fluid end, and the strength and durability of its components directly affect the pump's reliability.

Pump Case (P/N 1273545):

Made of heavy-duty cast iron material. The cast iron pump case offers good rigidity and vibration absorption capabilities, providing a stable and robust operating platform for internal precision moving components such as the crankshaft and connecting rods. It also effectively absorbs and dampens vibrations generated during pump operation, ensuring long-term reliable operation.

Crankshaft (P/N 68116 Drive, P/N 68117):

The core power transmission component, made of high-strength forged alloy steel, and heat-treated with nitriding or surface hardening processes.

Connecting Rods (P/N 68118):

Made from high-strength die-cast aluminum alloy. Aluminum alloy has lower density and good thermal conductivity, which helps reduce the inertial forces of moving parts and improve the pump's operating smoothness. The connecting rod big end is typically equipped with automotive-grade replaceable bearings (bearing shells). This design not only ensures smooth and efficient power transmission but also allows for easy replacement after bearing wear, reducing maintenance costs and difficulties.

Crossheads and Guides (Crossheads P/N 1216823 & Sleeves P/N 1218743):

The crosshead pins are made of hardened steel and precision-ground to achieve extremely high surface finish and dimensional accuracy. The guides (typically crosshead bushings or sliders) are made of wear-resistant bronze material.

Bearings (Bearings P/N 1104508 Double-Fafnir, P/N 1104444 Single-Fafnir):

The main bearings are heavy-duty, oversized, high-quality ball bearings. These bearings are designed to withstand radial and axial loads generated during pump operation, ensuring smooth and precise rotation of rotating components such as the crankshaft.

 

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Optional Accessories and System Integration

 

 

To meet the specific needs of different users and optimize the pump's overall performance and safety, the DL BEAN FR-20GPM can be optionally equipped with various accessories and can be easily integrated into various spraying systems.

Pressure Regulators: To precisely control the output pressure of the spraying system and prevent overpressure damage to the pump body, pipelines, and nozzles, it is recommended to equip the DL BEAN FR-20GPM with a suitable pressure regulating valve. For example, the 1207620 model pressure regulating valve.

Wide Range of Applications

The DL BEAN FR-20GPM piston pump, with its robust design, reliable and stable performance, and good adaptability to various chemical media, makes it an ideal choice for numerous low-to-medium pressure spraying and fluid transfer applications. Its core advantage lies in its ability to provide continuous and efficient operational capabilities in various environments.

Key application areas include, but are not limited to:

  • Agricultural Crop Spraying: Used for spraying pesticides, fertilizers, and plant growth regulators on field crops, economic crops, etc., ensuring uniform coverage of the liquid to improve control effectiveness and crop yield.
  • Orchard and Commercial Forestry Plant Protection: Suitable for pest and disease control and nutrient solution application for fruit trees and forest trees. Its reliable pressure and flow can meet the needs for effective spraying of trees at different heights and canopy densities.
  • Landscaping and Professional Turf Care: Can be used for irrigation, fertilization, herbicide, and fungicide spraying on large areas of turf such as parks, golf courses, and sports fields, as well as for the maintenance of garden plants.
  • Pest Control for Public and Private Areas: Suitable for municipal sanitation, residential communities, storage facilities, and other places for the elimination of pests such as mosquitoes, flies, and rodents, providing stable and reliable chemical delivery.
  • Nursery and Greenhouse Irrigation and Fertilization: Provides precise irrigation and liquid fertilizer application for nursery and greenhouse crops, contributing to healthy crop growth.
  • Industrial Equipment and Site Cleaning: Its stable pressure output also makes it suitable for certain low-to-medium pressure industrial cleaning tasks, such as rinsing surfaces of equipment and grounds (this is a reasonable inference based on the general performance of such pumps).
  • Other applications requiring reliable, precise low-to-medium pressure fluid transfer: Wherever there are high demands for pump durability, ease of maintenance, and operational stability in similar fluid handling scenarios, the DL BEAN FR-20GPM can demonstrate its value.

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