GARDNER DENVER PAH Pump

GARDNER DENVER PAH Pump
Details:
Reliability and performance are critical in the demanding oil and gas field service sector. Gardner Denver PAH-BFB provides the ideal combination of power, durability, and maintainability for intermittent, high-pressure workover operations such as cementing, acidizing, fracturing support, and conventional workover.
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Core features and customer value

 

 

1. Robust power end design

The power end of PAH-BFB is the basis of its durable and reliable operation.

High strength construction: power frame, eccentric shaft, connecting rod and crosshead made of nodular cast iron provide excellent strength and rigidity to withstand the severe test of high load operation.

Heavy-duty bearing systems: eccentric shafts are supported by spherical roller bearings, jackshafts are supported by heavy-duty straight roller bearings, and connecting rods are supported by double roller bearings, to ensure smooth operation and long service life at high loads.

Efficient lubrication: a comprehensive splash lubrication system with pump assistance ensures that all critical moving parts are adequately lubricated. The oil filter and oil pressure gauge with replaceable filter element are equipped as standard, which is convenient to monitor the lubrication state and prolong the service life of the parts.

Optimized transmission: 4.7:1 gear ratio through careful design, can effectively transmit power, adapt to a variety of drive configuration.

Easy to maintain: replaceable bronze crosshead skateboards and easy-to-access design simplify maintenance procedures.

Efficient and reliable hydraulic end

The hydraulic end of PAH-BFB is designed for high pressure and abrasive fluids to ensure efficient and reliable fluid delivery.

High-quality materials and technology: the hydraulic cylinder is forged by heat-treated high-strength alloy steel, with excellent wear resistance and fatigue resistance. Interchangeable cylinders simplify spare parts management and on-site replacement.

Flexible configuration options: Piston/Liner Assembly or plunger/packing assembly are available to meet the requirements of different applications. Plunger sizes range from 3 inches to 5 inches.

High-performance valves: Standard Center pilot valve and seat, with wear-resistant polyurethane rubber valve (API 4 # standard) to ensure reliable sealing under high pressure and efficient work. Threaded bonnet design for quick inspection and replacement of valve assemblies.

Enhanced sealing and protection: bolt-connected stuffing box (plunger configuration) and clamp connection between the piston rod/intermediate rod ensure a strong and reliable connection. Perfect piston flushing and lubrication system (piston configuration) or plunger lubrication system can significantly extend the service life of seals and vulnerable parts.

3. Optimized for intermittent high pressure operations

The performance parameters of the PAH-BFB pump are specifically designed to meet intermittent, high-demand workover operations.

Power specifications: rated input power is 275bhp (205kw) , maximum speed up to 175rpm.

Performance Range: 8 in (203 mm) stroke length, combined with different plunger/piston sizes, allows up to 3,117 PSI (215 bar) pressure and 357 GPM (1351 LPM) flow.

Intermittent work design: designed for intermittent work cycle, short-term operation under high load, to meet the pulse cementing, acidizing and other operations needs, while ensuring equipment life.

Overview of performance parameters (based on 90% mechanical efficiency and 100% volumetric efficiency)

Plunger/piston diameter in inches

Plunger/piston diameter (mm)

Displacement per revolution (gallons)

Displacement per revolution (L)

Maximum flow rate@175rpm (g PM)

Maximum flow@175 RPM

Maximum pressure@175 RPM (psi)

Maximum pressure@175 RPM (b Ar)

*

127

2.04

7.72

357

1351

1122

77

4.5

114

1.65

6.25

289

1095

1385

96

4

102

1.31

4.94

228

865

1753

121

3.5

89

1.00

3.78

175

662

2290

158

3.25

83

0.86

3.26

151

571

2656

183

3

76

0.73

2.78

129

486

3117

215

Note: the 5 inch size is supplied with piston/cylinder liner construction only. Sources of data:

 

Multi-functional applications for various workover needs

 

 

Gardner Denver PAH-BFB pumps are widely used in a variety of critical oil and gas well service operations due to their superior performance and reliability:

Cementing operation: reliable pumping of cement slurry to ensure wellbore integrity.

Acidizing: Precise pumping of acid to deal with high-pressure formations and effectively improve reservoir permeability.

Fracturing Support/sand control operations: provide stable, dynamic pumping of proppant or sand control.

Thermal washing operations: capable of handling high-temperature fluids for thermal washing services such as wellbore wax removal.

Routine workover services: as a versatile power source to support a variety of downhole interventions and maintenance operations.

Its intermittent work design and high-pressure capability make it ideal for these often short-duration but high-pressure operations, this is a different design focus from the mud pumps used in continuous drilling operations, such as the PZ series.

 

Summary of technical specifications

 
 

 

Parameters

Specifications

Type of pump

Gardner Denver PAH-BFB

Type

Triplex single-acting workover pump

Maximum input power

275BHP (205kw)

Max RPM

175 RPM

Stroke length

8 inches (203 mm)

Gear ratio

4.7:12

Piston rod load

22,030 lbs (97,994N)2

Piston/piston size range

3"-5"(76.2 mm -127 mm)

Maximum work pressure

Up to 3,117 PSI (215 bar) depending on plunger/piston dimensions

Approximately weight (pump only)

9,250 lbs (4,196 kg)

Approximate weight (sledge)

~ 9,850 lbs (4,468 kg)

Approximate dimensions (pump only)

3120 x 1695 x 1280mm (123"L x 67" W X 50"H)

Suction line connection

6.25" ASA B16.5-150PSI

Discharge pipe connection

29/32"5000 psi

 

Reliability and support guarantees

 

 

By choosing the Denver PAH-BFB Pump, you're choosing a brand that's proven and trusted in the rigors of the oilfield environment. Our pumps are known for their durability and long life, thanks to our commitment to high quality materials, precision engineering and strict quality control.

We know that uptime is critical to your business. Therefore, we offer a full range of Gardner Denver OEM parts, including dedicated PAH-BFB spares, to ensure that your pump always maintains optimal performance and reliability. Using original parts and following proper maintenance procedures is the key to ensuring long-term reliable operation and the best way to protect your investment.

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