GARDNER DENVER PZ10 Pump

GARDNER DENVER PZ10 Pump
Details:
PZ-10 power end of the frame, eccentric shaft and connecting rod and other core structural components, using high-strength Nodular Iron (Nodular Iron) whole cast.
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Description
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Gardner Denver Pz-10(PZK) triplex mud pump

 

 

Core technical specifications

Technical specifications

Specifications

Maximum input power

1350BHP (1007kw)

Maximum stroke

115SPM (strokes per minute)

Stroke length

10 inches (254 mm)

Maximum piston load

139,500 lbs (620,527N)

Gear ratio

4.38:1

Average weight of the pump

37,000 pounds (16,815 kg)

Gross weight with large steel base

41,400 lbs

 

Gardner Denver PZ-10(PZK) performance data sheet (by cylinder liner size)

Cylinder liner dimensions (in/MM)

Maximum pressure (PSI/MPA)

Displacement per rpm (gallons per liter)

Maximum displacement@115s PM (GPM/L PM)

7"/178

3,624/25.0

5.00/18.93

575/2177

6.5"/165

4,203/29.0

4.31/16.32

496/1878

6.25"/159

4,545/31.3

3.98/15.08

458/1734

6"/152

4,933/34.0

3.67/13.89

422/1597

5.5"/140

5000/34.5

3.09/11.70

355/1344

5"/127

5000/34.5

2.55/9.65

293/1110

 

Deep analysis of power end: the cornerstone of solid design

 

 

Superiority of ductile iron frame

PZ-10 power end of the frame, eccentric shaft and connecting rod and other core structural components, using high-strength Nodular Iron (Nodular Iron) whole cast.

Precision Drive and bearing system

The PZ-10's power train is designed for smooth, efficient torque transmission.

Drive Gear: the main gear is forged from high-quality alloy steel, subjected to rigorous heat treatment and designed with Double Helical teeth.

Bearing Configuration: The Power End adopts full roller bearing structure to cope with the severe load conditions. The eccentric shaft (crankshaft) is supported by double-row spherical roller bearings, which can withstand extremely high radial loads and certain axial loads at the same time, and have a self-aligning function to compensate for potential installation errors and frame deformation. Double out of the pinion shaft (Jack Shaft) by heavy-duty straight roller bearing load, to ensure the high speed rigidity and stability.

Crosshead and connecting rod: the big end of the connecting rod adopts double row roller bearings, and the small end is connected with the crosshead pin to ensure the accuracy of the movement. The crosshead slide plate is made of replaceable bronze. This self-lubricating material effectively reduces friction, prolongs the service life of the crosshead and the rack guide, and is easy to replace on site, greatly simplifying maintenance.

 

Analysis of hydraulic end technology: the way to win in high pressure environment

 

 

Wrought alloy steel cylinder module

The Fluid End of the PZ-10 has an interchangeable modular design, and the core component, the Fluid End Module, is forged from a single piece of high-quality alloy steel (35CrMo, 40CrMnMo, or 4135) .

API-7 standard valve assembly

Valve Design: PZ-10 standard with Api-7 # standard three-ribbed valve assembly. We also offer Full Open valves as an option. The fully open valve has a larger flow area, which can effectively reduce the resistance and turbulence of the fluid, and reduce the erosion of the valve body and valve seat. It is especially suitable for high displacement and high solid content drilling fluid.

Material Selection: to adapt to the chemical and physical characteristics of different drilling fluids, valve plug-in provides a variety of material options. Standard configuration for high-performance Polyurethane plug-ins with excellent wear resistance and elasticity. For high temperature or special chemical environment, but also choose Nitrile Rubber (Nitrile Rubber) and other special materials.

Convenient Maintenance: the valve cover of the hydraulic cylinder adopts threaded design. Compared with the traditional bolted flange connection, disassembly and assembly are faster, which can significantly shorten the shutdown time for on-site replacement of valves and seats and improve operation efficiency.

 

Full range of original accessories and wearing parts: to ensure continuous and efficient operation

 

 

Cylinder liner selection and material specification

 

The cylinder liner is the core wearable part which bears the reciprocating motion of the piston and the flushing of the drilling fluid directly in the hydraulic end. We offer two mainstream cylinder liners to meet different durability and cost requirements.

Type of liner

Material composition and process

Rockwell hardness (HRC)

Key advantages and applications

Bi-metal liner (Bi-metal/Hy-chrome)

The case is made of high strength forged steel (e.g. , AISI 1045) and lined with a high chromium cast iron alloy. The two are tightly combined by hot pressing process, and the inner hole is precisely honed.

Lining HRC ≥60-65

Excellent comprehensive performance, good wear resistance and corrosion resistance, cost-effective. It is suitable for most conventional drilling operations. Life expectancy is approximately 800 hours.

Ceramic/Zirconia

The shell is made of high strength forged steel and lined with Zirconia-based ceramic. The ceramic lining is sintered by advanced technology and matched with the shell precisely.

The lining HRC ≥85

Extreme wear resistance, far beyond the bimetal cylinder liner. Excellent corrosion resistance and high temperature resistance. Suitable for high solid, strong abrasive drilling fluid and high temperature and high pressure wells. The expected service life can reach more than 2000-4000 hours, significantly extending the maintenance cycle.

 

List of pistons, piston rods and related components

 

The piston assembly and the piston rod are the key components to transmit the linear motion of the power end to the drilling fluid.

Components

Description/type

Material/process

Key features

Piston assembly

Rubber/polyurethane bonded piston

The core of the piston is made of high-strength forged alloy steel, and the sealing body is made of high-performance polyurethane or nitrile rubber.

A variety of polyurethane formulations (e. g. "Dual-Duro", "Green Duo") are available to cope with different abrasion and pressure levels. The integrated design ensures reliable sealing.

Piston rod

Clamping/threaded

High quality forged alloy steel with precision ground and chrome (or other hardened) finish.

High surface hardness, wear resistance, corrosion resistance, ensure the sealing effect and long life with packing.

Pony Rod

-

High strength alloy steel, heat treated and precision worked.

Connecting the crosshead and the piston rod, transferring huge tension and compression, requires extremely high strength and anti-fatigue performance.

 

List of spare parts for power end and hydraulic end

 

To facilitate customer maintenance planning and spare parts procurement, the following table lists some of the key wearing parts of the PZ-10(PZK) and their original part numbers. Be sure to provide the pump type (PZK) and serial number when ordering.

Subsystem

Part name

Typical part number (for reference only)

Hydraulic end

Bonnet gasket

PPGD 204PZL715

 

Suction/discharge manifold gasket

25G41/25AL35

 

Cylinder liner seal (rubber/polyurethane)

2975/2975U

 

Valve Assembly (Api-7 # , fully open)

PPNO 9700250

 

Seat (fully open)

PPNO 9702504

 

Valve plug-in (polyurethane)

PPNO 9705228

 

Valve Springs

PPNO 8201650

 

Cylinder module (with insert)

302PZL029B

Power end

Pinion shaft bearing

12W73

 

Main bearings for eccentric shafts

12BA4

 

Connecting rod big end bearing

12BA6

 

Crosshead pin bearings

12BA5

 

Oil Seal

60DD13

 

Rack

200PZL001

 

Eccentric shaft (crankshaft)

200PZK255

 

Connecting rod

200PZL003

 

PZ10-Triplex-Mud-Pumps

 

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